DIRECT TO FILM PRINTING TECHNOLOGY AND TEXTILE APPLICATIONS EXPLORED
“The basis of the DTF economic model is the straightforward nature of the printing process, which is not only easy to learn, but also simple to execute. Printing onto a regular substrate like the PET film is an uncomplicated Digital Print procedure not unlike printing a paper or poster, which is a widely known operation in all sectors of the print industry.” TEXINTEL Technical Editor
Direct To Film Printing Technology and Applications Explored
DTF (Direct to Film) apparel printing is making a real impact on the decorated apparel market. Machine manufacturers now offer ever more successful industrial solutions for this growing technology - that just a few years ago seemed to be the preserve of the small craft manufacturer.
In a Global market for DTG (Direct to Garment) printing that is predicted to reach nearly USD 1.9 billion by 2032, the DTF process is gaining ground by the month - as it offers new and unique advantages to trade printers.
The DTF Process
In simplistic terms: The DTF print process starts with printing images using water-based pigment inks on polyethylene terephthalate (PET) film.
The image is printed in reverse, which is because it has to be transferred, once ink-jetted the wet print is powdered with a hot melt adhesive and finally cured. Once cured, the image can be transferred onto a garment using a standard heat press.
When compared to the DTG process the DTF procedure has a number of advantages:
Firstly, the DTF process does not require pre-treatment and it can be applied to many types of fibre compositions - Polyester, Cotton, Nylon and mixed fibre blends can all be printed using the DTF method.
Additionally, the DTF print offers a vibrant printed output with a wide colour gamut (results will vary dependent on ink vendor).
Quality of print is also said to be exceptional as lines, small fonts and fine details are printed accurately because the inherent surface regularity of the PET film allows a fine print mark to be established.
Beyond that the DTF print also gives an enhanced handle to the garment simply because of the lower mass of solids that are applied, and for the same reason elasticity are stretchability are also said to be improved.
DTF Economics
The basis of the DTF economic model is the straightforward nature of the printing process, which is not only easy to learn, but also simple to execute. Printing onto a regular substrate like the PET film is an uncomplicated Digital Print procedure not unlike printing a paper or poster, which is a widely known operation in all sectors of the print industry.
DTF printing can be successfully achieved in a small one-man business or a larger scale industrial operation because the space required is minimal, and the technology is easy to learn and apply.
Printing costs are said to vary from $0.50 to $0.75 per metre in spite of the additional oncost of film and powder, and as such the economic gains benefit both independent printers and large-scale industrial operations within the Apparel sector.
A key advantage of the process is that DTF printing can be achieved at high speed. Once printed, the film can then be stored, as required, awaiting the transfer process. Which means that Apparel production print speeds are not compromised by the traditional workflow, double white/CMYK printing or operator intervention.
When the film is eventually used its applications are wide and varied: typically, T-Shirts, Hoodies, or Sportswear, and Promotional items and even Interior Décor offer commercial opportunities for the DTF process using a film produced at the lowest possible price.
This combination of print speed and separate image transfer generates huge set-up savings in the apparel production process, which accounts for DTF becoming the latest and most vivacious trend in garment decoration.
DTF Machinery
Originally DTF printing, which started at a very small, affordable scale, was the preserve of standard inkjet printers - desktop machines, using specific inks for textile use and these were readily available from a multitude of manufacturers.
But as the significant advantages of DTF printing, such as no fabric limitation and innovations for faster printing have evolved, many of the major digital print machine manufacturers now serve the market with a varied range of machinery, offering variable speeds, and entry price structures. Over time technology has evolved to enable the sector to adopt industrial process.
Recently Mimaki announced their new TXF150-75, which marked their entry into this premium branded apparel market. Mark Sollman, Sr. Product Manager EMEA, Mimaki Europe commented:
“Apparel decoration is a hugely popular and dynamic sector, one which we are already operating in with our other textile technologies. However, we could see the impact DTF technology has had on the industry in recent years, with its significant advantages over existing technologies. Namely, DTF avoids the time intensive process of plate creation in screen printing and the required weeding in traditional vinyl heat transfer. The technology can also create vibrant designs with its full colour printing capabilities. We’re excited to bring a solution to the market that is designed for those already active in the decorated apparel sector and those looking to enter it -which excels in usability, reliability and quality.”
In 2022 Ricoh announced a DTF retrofit for their existing Ri 1000 and Ri 2000 DTG capabilities, allowing a simple conversion of their DTG machines to the new process.
Axel Stuhlreiter, Head of Textile Solutions, Graphic Communications Group, Ricoh Europe, comments:
“The innovative technology enhances the versatility and flexibility of Ricoh’s leading DTG printers. In just a few simple steps they can be transformed to enable DTF printing on a wide range of materials and deliver a greater variety of applications. The fast and simple process achieves highly creative results quickly and affordably.”
From China the Sublistar STAR-IV Series DTF Printer became available in 2023, giving a balanced in-line printer, powder shaker, moisturiser and fixation drier, making the line capable of fast and error free film printing.
Beyond these, in 2022 there were DTF offerings from Epson, Brother, Mutoh, Resolute, Pigment.inc and Roland - all of which reflected the growing attraction of the DTF market, which a trade commentator recently described as being one of the ”newest and hottest trends in the decorated apparel industry”.
So, with a wide selection of machinery on the market, and with undoubted production benefits as well as being able to print any fabric, DTF has arrived and faces a promising future as the technology proliferates and grows within the apparel decoration sector.
The word "toxic" carries weight. It conjures danger, harm, and things best avoided.
“Yet in the textile industry - Where between 3,000 and 10,000 chemicals move through the supply chain, a reflexive fear of the term is one of our biggest obstacles to progress.”
This article distils the key takeaways and what buyers, designers, and brands should be asking right now.
What Is the Digital Product Passport?
At its core, a Digital Product Passport is a digital record attached to a physical product - For a printed textile product, this means the DPP would capture data on the substrate, inks and dyes used, the printing process and technology, chemical compliance, environmental impact (including water and energy use), supply chain traceability, and end-of-life instructions.
The Market Gap that Changed Everything
Future Fashion was founded in 2019, timed deliberately to coincide with a pivotal moment in global textile technology: the commercial launch of the EFI Reggiani BOLT Single-Pass digital printing system.
The founders recognised that single-pass architecture had fundamentally changed what was industrially possible - and that Pakistan's domestic market had yet to catch up.
Print is no longer defined by the inefficiencies that once characterised it…as advances in production processes and technology have significantly improved its environmental performance.
Taran Rai, Corporate Sustainability Manager at Epson explains why?
The story of what happens when young designers access digital technology is still being written.
What once was a theoretical sustainability goal seems to have shifted into an active regulatory reality.
Is the Textile Market Finally Recovering?
After a difficult few years, there are genuine reasons for optimism. Duncan was candid about the challenges: "The market for textiles has been very difficult over the last three years. I'm not going to hide the truth there. But the tide is turning.“
A profound shift is currently reshaping the sector
Changing consumer expectations demand greater design diversity, faster turnaround times, and sustainable manufacturing practices.
To thrive, interior brands must adapt their supply chains, bringing production closer to the end consumer and moving away from bulk manufacturing.
Digital textile printing offers a definitive solution to these operational bottlenecks.
Digital transformation doesn't announce itself.
It accumulates - one innovation at a time - until an entire industry looks back and realises the ground has shifted beneath its feet. That's precisely where textiles stands today.
The conversations happening now about AI, automation, sustainability, and digital product passports are not theoretical. They are shaping decisions being made on factory floors and in boardrooms right now.
“By leveraging advanced digital textile printing, Marylene Madou has successfully merged traditional craftsmanship with cutting-edge technology. Her approach offers a blueprint for how independent designers can scale their brands globally while maintaining a minimal environmental footprint.”
From Helsinki's printing mill to Paris's Le Marais, discover how Marimekko is scaling a design-led brand with purpose, craft, and bold innovation.
But what makes Marimekko's story compelling is not just its aesthetic legacy?
The textile industry is undergoing a vital transformation. As the insights from Techtextil and Texprocess reveal, the path forward relies on a combination of sustainable hardware, intelligent chemistry, and seamless digital workflows.
From Zimmer's industrial-scale energy reductions and Stratasys's on-demand 3D embellishments, to Kornit's single-step technical printing and the unified digital ecosystems of NedGraphics and Optitex, the tools for change are here. To stay competitive, brands and manufacturers must adopt these innovations, moving away from fragmented, wasteful processes towards a truly connected, circular economy.
Friedmans stands as a testament to the power of combining traditional textile knowledge with forward-thinking innovation.
“Operating from their UK headquarters, Friedmans now serves a diverse array of sectors, including swimwear, dance, entertainment, sportswear, interior decor, prosthetics, and even pet apparel. With a strategic supply chain that reliably serves clients worldwide”
The apparel decoration industry is decisively moving away from isolated, analogue production tools toward connected digital manufacturing environments.
"Kornit’s unwavering commitment to transformative technology continues to disrupt the status quo. For business leaders and innovators ready to capture the future of apparel manufacturing, the path forward is clear”
The Urgent Need for Sustainability at Scale
The transformation at Coats provides a vital blueprint for the wider textile and apparel sector. True sustainability cannot be achieved in silos. As Dearing emphasised:
“Cross-industry collaboration is the engine of meaningful change. Brands, machinery suppliers, chemical providers, and fibre producers must act as an interconnected ecosystem”
Today’s customers demand superior product quality, real-time data visibility, and lightning-fast turnaround times.
For large-scale garment decorators, managing these expectations while balancing seasonal demand fluctuations - such as the massive surges seen during Black Friday - presents a monumental challenge.
"Relying on transactional vendor relationships and outdated legacy equipment is no longer sufficient to secure long-term stability and growth.”
Printing method is never a secondary detail. It shapes the entire life cycle of a product, from concept to customer. In today’s fashion industry, where margins are tighter and speed matters more than ever, technical knowledge has become a competitive advantage.
“The future of textile design belongs to professionals who can combine creativity with execution, aesthetics with practicality, and vision with production reality”.
Are we witnessing the reinvention of Merch driven by adaptive, digital technologies?
The commercial opportunity presented by printed, personalised merchandise is already a lucrative revenue stream; it is the core driver of growth in a multi-billion-pound industry. And the mandate for print businesses is clear: automate, adapt, and offer undeniable added value, or choose to gradually lose market share.
Powderless DTF is an important area of innovation. It deserves research, investment, and thoughtful development.
“But at its current stage, it often feels like the industry is attempting to commercialize the concept ahead of the underlying chemistry and system readiness”.
All Apparel Manufacturers face an Urgent Mandate: “Automate or be Left Behind”.
Industry leaders like Super Nova Sports and Ryozo International were struggling with severe pre-press bottlenecks and unsustainable fabric waste. By integrating AI Sublimation Software into their workflows, these forward-thinking businesses eliminated manual variable data entry, boosted fabric efficiency to over 80%, and reduced delivery times by more than half, establishing a highly profitable, agile, and environmentally responsible production model.
The Future of Manufacturing belongs to those who Embrace Connected Digital Ecosystems
“Whether you produce garments, car interiors, or home furnishings, the transition from creative concept to production-ready product often remains fragmented. Design teams work tirelessly to develop compelling materials, yet technical teams struggle to interpret these visions without losing data along the way.”
The European digital wallcovering marketplace is expanding at an impressive rate.
“For print professionals and interior designers, this transition presents a distinct set of challenges. Achieving flawless colour consistency, managing complex substrates, and meeting stringent environmental standards are no longer optional extras; they are fundamental requirements for commercial success.”
Bacup – Lancashire-August 2026 – Super Wide-Digital, a family-run trade digital print company based in the North West of England, has confirmed its participation in The Print Show 2026.
The company will exhibit at stand P440, positioned at the heart of Hall 1 at the NEC, marking a significant step in its ongoing commitment to connecting with trade and creative professionals across the industry
Shawnee, KS – August , 2026 – Nazdar Ink Technologies today announced the appointment of Edward (Ed) Baiden as President and Chief Executive Officer, effective 8th September 2026.
The appointment marks a significant milestone for Nazdar as the company builds on its century-long legacy and charts a course for its next chapter of growth and innovation across the global printing industry.
From September 23 – 25, at PRINTING United 2026 (Las Vegas Convention Center), Kongsberg and MultiCam will showcase how connected production workflows enhance precision, productivity, and scalability across print, display, packaging and signage applications.
London, UK – 20 August 2026 – AVA CAD/CAM, a leading provider of design software and solutions for the textile and fashion industry, has announced its highly anticipated Top 10 to Watch 2026 list, recognising ten outstanding graduating textile designers from universities across the United Kingdom.
The announcement follows AVA's attendance at New Designers, the annual exhibition showcasing the UK's most promising creative graduates
Roland DG South Africa has announced it will launch the new TrueVis VG4-540 and VG4-640 eco-solvent print and cut devices at the FESPA Africa and Sign Africa Expo.
The event is taking place from 8-10 September 2026, Tuesday, Wednesday and Thursday, at Gallagher Convention Centre.
Altrincham – Cheshire – August 2926 – Friedmans Ltd, a UK-based textile manufacturer and digital printing specialist, has announced the expansion of its wholesale stretch fabric and digital printing services, offering designers, brands, and businesses an accessible route to fully customised fabric solutions with low minimum order quantities and fast turnaround times.
Frankfurt, Germany – August 2026 – Heimtextil, one of the world's leading trade fairs for home and contract textiles, has announced its return to Messe Frankfurt GmbH from 12 to 15 January 2027.
The event will once again transform its iconic home base into a showcase of the finest in woven, stitched, and draped textiles, reaffirming its position as the definitive gathering point for the global textile industry.
Rooted in the philosophy that everything starts at home, Heimtextil's return to Messe Frankfurt is a celebration of origins — both for the fair itself and for the broader world of interior textiles.
Derby – Derbyshire – UK – August 2026 – Vivid Laminating Technologies Ltd is pleased to announce that EBI Creative Print (Easibind International Ltd) has acquired not one, but two Veloblade Nexus cutting systems, reinforcing its position as one of the UK's most comprehensively equipped print facilities.
The purchase was made in partnership with Soyang Europe.
Goyang-si, South Korea – August 2026 – BARBIERI electronics, a leading innovator in colour measurement solutions, is set to exhibit at K-Print Korea, where the company will demonstrate its flagship Spectro LFP qb spectrophotometer at Booth L502.
Cape Town – South Africa – August 2026 – NUtec Digital Ink has announced that its Quartz Q50-HYB UV-curable hybrid ink has been awarded GREENGUARD Gold Certification and is now listed in the UL Spot database.
The certification marks a significant milestone in the company's ongoing commitment to developing high-performance ink solutions that meet the highest standards for environmental responsibility.
Tirana, Albania – August 2026 – Kridia ArtPrinting Solutions, an Albanian print and interior décor specialist, has announced its adoption of Roland DG's Dimense textured printing technology, positioning the company as the only provider of locally produced, custom embossed wallpaper in Albania.
By integrating the Dimense DA-640, the Dimense Module, and Roland DG Connect Designer into its production workflow, Kridia has significantly improved design efficiency, creative output, and turnaround times across its interior décor projects.
Echbolsheim – France – August 2026 – Caldera has announced that its Direct-to-Film software now supports the Brother DTRX100, one of the most advanced integrated direct-to-film (DTF) production systems available on the market today.
The development extends Caldera's growing portfolio of compatible DTF devices, offering print professionals greater flexibility in their choice of production hardware.
The Brother DTRX100 is a 32-inch roll-to-roll DTF printer engineered for high-volume, continuous production environments.
Rock Hill - SC – August 17, 2026 – SDL Atlas, a global leader in textile testing instruments, has announced the launch of the Vortex Elite, the most advanced instrument in its trusted Vortex series of AATCC Monograph wash testing equipment.
Building on the proven performance of the Vortex M6 and Vortex Plus, the Vortex Elite delivers high-precision, automatic dispensing of multiple liquid components, setting a new benchmark for accuracy, repeatability, and efficiency in textile wash testing.
Birmingham, UK – August 2026 – Epson has announced its participation in The Print Show and The Sign Show 2026, taking place from 29 September to 1 October at the NEC Birmingham.
Visitors to the Epson stand will have the opportunity to explore the company's latest professional printing technologies through live demonstrations, gaining direct insight into how UV, Direct-to-Film (DTF), dye-sublimation and signage solutions can unlock new revenue streams and support business growth.
Raleigh – NC – Aigust 2026 - North Carolina State University has been chosen to lead a 10-year Department of War initiative aimed at modernizing textile manufacturing in the United States to support the defense industry.
The FutureTEX award – which includes $36 million in its first year and has a ceiling of $480 million over a decade – brings together industry, government, university and nonprofit partners to advance manufacturing technologies of textiles for military and domestic applications.
London, UK – August 2026 – UK-based sign and graphics specialist Signs Express has successfully delivered a striking retail installation for the England World Cup Fanatics Shop Experience on London's iconic Carnaby Street, using a range of printable media and laminates from global adhesive media manufacturer Drytac.
Reken – Germany – August 2026 – FabricVision GmbH, a textile and fabric solutions company, has announced a significant operational milestone, marking nearly one year of intensive infrastructure development with the installation of a sign outside its warehouse facility.
While the sign itself may appear modest, it represents the culmination of a year defined by substantial investment and operational transformation
Mexico City, Mexico – August 2026 – HP Graphic Arts has announced its participation in FESPA Mexico 2026, taking place from 10–12 September at Centro Banamex, Mexico City.
The HP Large Format team will be on-site to present its latest advancements in HP Latex and HP DesignJet technologies, offering print professionals a firsthand look at the future of large format printing.
FESPA Mexico is one of Latin America's foremost events for the print and visual communications industry, drawing together professionals, partners, and businesses seeking to stay ahead of an increasingly competitive market
Bracknel – Berkshire - August 2026 – UFABRIK, a leader in high-performance textile solutions, today highlights one of its latest innovation: the UFabrik Opaque Textile ECO.
Engineered for retail, events, exhibitions, banners, and soft signage applications, this groundbreaking blockout textile sets a new standard for sustainable, high-quality print media.
The UFabrik Opaque Textile ECO has been developed to deliver ultimate colour reproduction with both UV and Latex inks.
SOUTH NORMANTON, UK – August 2026 – Sun Chemical, a leading producer of printing inks, coatings, and supplies, has announced its participation in the 27th International Advertising Industry and Digital Printing Technologies Exhibition, SIGN İstanbul.
The company will exhibit at Hall 5, Booth 5C09, where it will present its latest innovations across textile printing, graphics, and packaging solutions to industry professionals from across the region.
Soyang Europe has strengthened its hardware team with the appointments of Andy Webb as Commercial Director and Ian Windebank as Wide-Format Print Specialist.
Both join Soyang with immediate effect, bringing decades of combined experience across print technology, hardware sales, customer support and the wider print industry.
Milano, Italy – August 2026 – Viscom Italia, the leading international trade fair for visual communication and the sign industry, has announced that Hyper Personalisation 2.0 will be a defining theme at its upcoming 2026 edition.
The event will take place on 28th and 29th October at Allianz MiCo Milano, bringing together industry professionals to explore the technologies and trends reshaping the future of print and visual communications.
Hyper Personalisation 2.0 marks a significant evolution in how the printing industry approaches customer engagement
Liverpool – UK – August 2026 – Hobs Repro, the UK's largest independent print network, has selected Razar, produced by Vivid Laminating Technologies Ltd, as part of its continued commitment to innovation and industry-leading service delivery.
The partnership marks a significant milestone for both organisations, bringing together two of the print industry's most forward-thinking names.
El Reno, Oklahoma – August 2026 – Trans-Tech, LLC, an AAR-M-1003 compliant railroad graphics manufacturer and the largest user of premium vinyl in the Southwest, has built its reputation on a straightforward promise: same-day railcar markings, every day.
Powered by a floor of over 20 Summa roll cutters, the El Reno-based company has upheld that standard for two decades, keeping North America's railcars compliant and on the move.
Hanover, Germany – August, 2026 – ColorGATE has announced its participation in the DIPA Workshop – Digital Manufacturing Toolbox, taking place on 15 September 2026 at Kursaal Stuttgart.
The half-day workshop, running from 9:00 AM to 12:00 PM, will bring together leading experts from across the digital manufacturing value chain ahead of Surface in Motion 2026.
Faversham – Kent - August 2026 – Prinfab, a UK-based print-on-demand textile company, has revealed how the industrial Monna Lisa ML-8000 printer sits at the heart of its high-quality, fast-turnaround production model.
By leveraging one of the textile industry's most advanced digital printing systems, Prinfab is removing the barriers that have long prevented independent designers and entrepreneurs from accessing commercial-grade fabric printing.
Nottingham – UK – August 2026 – Tennants UK, a specialist number plate manufacturer, has announced the installation of a second VeloBlade Nexus digital cutting system, significantly expanding its in-house production capabilities.
The investment is designed to meet growing demand from dealership groups, increase manufacturing capacity, and strengthen supply chain resilience.
Spilsby, Lincolnshire,- August 2026 - Countryside Art, a producer of premium bags and kitchen textiles, has announced its commitment to printing exclusively onto 100% cotton across its entire product range.
Central to this commitment is the Mimaki TX330, a high-performance textile printer that delivers the colour consistency and vibrancy that both the brand and its customers demand.
Green Bay, Wis. — August 2026 — BW Converting will introduce textile manufacturers to the capabilities of its Baldwin TexCoat® G4 precision spray finishing system at the 33rd Apparel Sourcing Show, taking place Aug. 18–20 at the Tikal Futura Convention Center in Guatemala City.
The company will participate through its local agent, Maprimaq, at booths 25 and 26.
Soyang Europe, a leading manufacturer and distributor of digitally printable wide-format and superwide-format media, surface coverings and advanced print production hardware solutions, has underlined its long-term commitment to its partnership with Platinum Technologies LIYU by making a major investment in new customer facilities and technical expertise.